P20 Prototype Injection Molding For Automobile Rear View VW Backup
Mirror Lamp Housing
|Part Name||Plastic Material||Dimension mm||Cavity||Cavity/Core||Mold standard||Gate type||Remarks|
|VW 120 rearview backup mirror lamp housing||PA66+GF30||250*193*173||1+1||P20||LKM||edge gate||2 sliders, 1 lifter|
We are providing completed DFM analysis before the mold making to
avoid the customer modification cost after the mold manufacturing
or any design mistakes. DFM details are :
1. Cavity layout
2. Slider and lifter location and movement direction.
3. PL (main parting line, insert parting line, slider parting line)
4. ejector pins
5. gate location and type
6. Draft analysis.
7.possible molding defects such as shrinkage, welding line, scratch
and proposed solution.
8. Mold flow for filling ,warpage, cooling ,etc.
1. Export (HASCO,DME, MISUMI)mold making for over than 15 years
2. Reasonable price and competitive lead time . For urgent cases,
we can cooperate with overtiming to catch up customer's requirement
on delivery time.
3. Fluent English communication for both business and engineering
4. Gear precision availability.
5. Up to 20 Tonnage / 2m x 1.6m mold size
6. GE and Philips qualified factory.
7. sales coordinator and project team high stability.
8. Plastic injection mold and molded parts are both available.
With the help of CMM, projector, and some other measuring tools and
equipments and team members conscientiousness,we can guarantee the
mold quality by inspecting in-coming material ,manufacturing
process and samples.
Our main QC Process are as follows :
1. Customer’s Mold Specification Sheet Check
2. Mold Design Control
3. Mold Steel Hardness Inspection
4. Mold Electrodes Inspection
5. Mold Core and Cavity Steel Dimension Inspection
6. Mold Pre-Assembly Inspection
7. Mold Trial Report and Samples Inspection
8. Final Full Inspection prior to shipment
9. Mold Package Inspection
1. Well mold design is half of success . Our engineering department
have 25 experienced mold designers utilizing the latest design
software such as
2D drawing : Auto CAD , E –drawing
3D drawing : Pro-E ,UG, Solidworks (wildfire version) ,Mastercam
Mold Flow Analysis
2. We have a Project Management team to follow up the mold making :
Time Schedule: We will provide the time schedule every week to
report the mold progress.
Dimensions report: Dimensions report will be submitted to customer
together with the trial samples.
Heat Treatment and Steel Certificate
Hitop Mold is the one stop shop mold maker in China with over than
15 years mold making experience. Hitop Mold offers integrated
capabilities in design ,prototyping ,mold making ,injection molding
,die-casting and simple assembly to take your initial concept to
Let Hitop Mold Your Plastics and Alloy Today!